Engineering a Stable Battery Housing Challenge During early module testing, a battery manufacturer observed localized housing deformation and edge-seal failures after repeated charge/discharge cycles. Post test inspections revealed subtle swelling and misalignment in the cell stack—but the root...

Life Science Device Pressure Testing Modern Life science and biological analysis hardware systems are engineered to exacting standards. Researchers rely on these products for cell biology, DNA testing, gene sequencing and more, across industries including medicine, pharmaceuticals, and environmental...

Automotive Interior Impact Testing How does an engineer at a major automaker validate the safety of an electric vehicle’s interior with confidence? When an engineer responsible for interior physical testing validation for an electric vehicle model at a major automaker wanted to confirm the safety of...

Thermal Mapping Tekscan’s Temperature Mapping Solution addresses a crucial need in the industrial sensor market by offering a new level of thermal insight that enhances design, process control, and quality assurance. This innovative solution provides dynamic, high-resolution thermal data, making it...

Pressure Mapping for EV Design Design differences and challenges for the next generation of EVs can be quite different than existing design for internal combustion vehicles. In addition to the core battery stack assembly and design, pressure mapping system analysis is key to many different aspects...

Pressure Welding or Resistance Welding for Medical Devices Challenge A manufacturing assembles their device with a pressure weld and wanted to validate the pressure and load. They had tried using prescale film but didn't get the data them wanted. Solution After testing the I-Scan system with a 5051...

Setting Nip Pressure for High Volume Newspaper Printing Using Pressure Measurement A major Newpaper publisher and printer recently contacted us for help with maintaining their printing quality and efficiency. Challenge Nip pressure, uniformity, and setup are critical factors in the newspaper...

Setting Nip Pressure for RFID/Smart Label Manufacturing Using Pressure Measurement A major RFID manufacturer recently contacted us for help with their manufacturing consistency. RFID (Radio Frequency Identification) and smart labels enhance efficiency, accuracy, and convenience in a variety of...

Whether you’re designing batteries for electric vehicles, industrial systems, or consumer electronics, your goals remain the same: maximize performance, extend lifespan, and ensure safety. Achieving those goals requires understanding how pressure and temperature behave throughout the battery...

Pressure measurement is vital for gasket design because it ensures seal integrity, helps select the right material, verifies performance, maintains safety, and optimizes the design. Some common gasket materials used in pressure-sensitive applications: Rubber: Ideal for low-pressure applications and...