Embedded Force Sensors

FlexiForce force sensors are ultra-thin and flexible printed circuits, which can be easily integrated into force measurement applications. FlexiForce sensors are available off-the-shelf, or can be customized for unique product designs.

Embedded Sensor Uses

There are 4 key uses for FlexiForce sensors. They detect and measure: 

  1. Force from an applied load - For force-sensitive applications that monitor real-time changes in force – such as a shift in weight, position, or expansion of two contact surfaces. They are especially useful for applications with extremely tight or sensitive space constraints.
  2. Rate of change of a force load over time - Pairing your FlexiForce sensor with a timing method can create applications that allow the operator or subject to monitor force changes over a time period. This data can be used to gauge perforance, consistency, or expose potential flaws before they happen.
  3. Force thresholds to trigger appropriate action - FlexiForce sensors can function as a highly-sensitive smart switch to collect data for a communication system. This helps reduce the need for human interaction in for automated system monitoring.
  4. Detect contact or touch - From damaging impacts, to soft bumps or glances, every touch or contact tells a story. FlexiForce sensors can be your method to capture these moments to better understand and control your device’s operating environment. 
A301 FlexiForce Sensor

Why OEMs Choose FlexiForce Sensors to Embed in Consumer Products

FlexiForce sensors are integrated into countless consumer electronics and medical devices. 

Our thin, customizable FlexiForce™ sensors are a cost-effective force measurement solution for consumer products. With our engineering expertise, these sensors can easily be designed into products across various markets. 

These customizable sensors can be produced in high quantities with a quick design time. The sensors are ideal for consumer products due to their ability to withstand various storage temperatures and conditions.

 

Unique Form Factor

Sensors can be custom designed in a variety of shapes and sizes to meet your application and product needs.

Cost Effective

Our embedded sensor solutions provide you with a wide range of value-added products, services, and resources to help make the entire design-in process efficient and economical.
 

Range of Capability

We offer three pressure-sensitive variations to meet your application and product needs: standard, enhanced, and high temperature.
 

Engineering Support

Our dedicated application engineering team is here to ensure a successful product integration. Collaborate design needs in our TactileLab. View our sensor integration resources to get you started.

Our Expertise

Our experienced engineering team works closely with you throughout each stage of the design process to ensure the best sensor design for your application. For customers who need custom application software to complement their sensors, we team up with trusted partners to combine our expertise and develop complete specialized solutions.

In addition to our embedded force sensors, we have a complete product line of sensors for embedded systems that include matrix pressure mapping sensors and product design solutions.

Easily Embed Sensors in Your Product

Our thin, customizable FlexiForce™ sensors are a cost effective force measurement solution for consumer products. With our engineering expertise, these sensors can easily be designed into products across various markets. These customizable sensors can be produced in high quantities with a quick design time. The sensors are ideal for consumer products due to their ability to withstand various storage temperatures and conditions.

Force Sensors for Design Rev3
Key Features
FlexiForce™
Custom Sensors

Choosing FlexiForce for your embedded force sensor application carries a variety of advantages over the competition, including:

  • • Superior linearity & accuracy (±3%) 

    • Expert technical guidance in custom solutions 
  • • Wider range of forces 

    • High temperature versions (up to 400°F) available 
     
  • • Custom sensors are 100% tested to ensure they meet agreed-upon specifications 

    • We accept custom jobs with quantities as low as 1000 to as high as millions of sensors.

 

Sensor Quality, Accuracy, and Application Engineering Expertise Sets FlexiForce Apart

Trusted by Engineers

I was looking for a thin, flexible film to measure force in my device; something that would not interfere with its size. We looked at some competing thin film force sensors but your FlexiForce product was more accurate in terms of feedback and linearity. The technical expertise and product quality were also important for us since we needed to get through the FDA approval process. I would recommend FlexiForce sensors to any design engineer who is looking to measure force feedback without compromising the size or weight of the device

Hank Daniecki, RGD Technologies

Compare Force Sensor Technologies

Load Cell

Load Cells

  • Accurately measures force load on a single sensing point
  • Tend to be bulky and heavy, thus making them difficult to embed into compact spaces or designs
  • Require significantly more power than other sensor technologies
  • Require routine factory re-calibration
Load Cell vs Force Sensor →
Flexiforce curling

FlexiForce Sensors

  • Printed force-sensitive resistors that are used to measure compressive loads
  • Ultra-thin, flat and flexible form factor allows them to be embedded into small, compact spaces
  • Low power requirements
  • Able to function on simple circuitry
Thin, Resistive Sensors →
Strain Gauge

Strain Gauge

  • Highly accurate flat force sensor, small in size
  • Require complex circuitry, often requiring 3rd-party outsourcing
  • Can be expensive to integrate
Strain Gauge vs Force Sensor →

Advantages of FlexiForce Sensor Technology in Embedded Applications

Typical force VS resistance, and force VS conductance curves of a FlexiForce sensor.Typical force VS resistance, and force VS conductance curves of a FlexiForce sensor.

The FlexiForce sensor acts as a force sensing resistor in an electrical circuit.

When the force sensor is unloaded, its resistance is very high. When a force is applied to the sensor, there is a proportional decrease in resistance.

The conductance (1/Resistance) exhibits a linear response, as illustrated above. 

The components of a FlexiForce sensor.The components of a FlexiForce sensor.

The unique construction of FlexiForce sensors brings the following advantages to your product design:

  • thinness [0.008 in. (.203 mm)]
  • better linearity than other force sensitive resistors, which simplifies calibration
  • measurement of higher loads than other force sensitive resistors
  • stable output with respect to load area

This article provides a detailed explanation of the difference between force sensing technologies.

Contact Us

Contact us for more info about FlexiForce or Embedded Force Sensing.