Energy storage technologies are evolving rapidly. As cells, modules, and packs increase in density and complexity, understanding surface pressure and heat transfer is critical to achieving durability, safety, and lifetime performance. Tekscan systems give engineers quantifiable insights into how mechanical and thermal loads shift during research, design, assembly, and validation.
Battery Cell and Module Design
Evaluate mechanical expansion, pressure and/or temperature distribution, and internal stress as cell chemistries swell and settle. Ideal for early-stage design & material selection.
Module and Pack Assembly Validation
Verify uniform compression across stacked cells and modules, ensuring that tolerances, plates, and housing designs distribute force evenly. Reduce risk of misalignment and early cell failures.
Formation and Conditioning
Capture pressure evolution during formation and early cycling to detect unstable cells and improve assembly outcomes. Identify weak or unstable cells early.