Resources

Engineering a Stable Battery Housing Challenge During early module testing, a battery manufacturer observed localized housing deformation and edge-seal failures after repeated charge/discharge cycles. Post test inspections revealed subtle swelling and misalignment in the cell stack—but the root...

Pressure Mapping for EV Design Design differences and challenges for the next generation of EVs can be quite different than existing design for internal combustion vehicles. In addition to the core battery stack assembly and design, pressure mapping system analysis is key to many different aspects...

Pressure Welding or Resistance Welding for Medical Devices Challenge A manufacturing assembles their device with a pressure weld and wanted to validate the pressure and load. They had tried using prescale film but didn't get the data them wanted. Solution After testing the I-Scan system with a 5051...

Setting Nip Pressure for High Volume Newspaper Printing Using Pressure Measurement A major Newpaper publisher and printer recently contacted us for help with maintaining their printing quality and efficiency. Challenge Nip pressure, uniformity, and setup are critical factors in the newspaper...

Setting Nip Pressure for RFID/Smart Label Manufacturing Using Pressure Measurement A major RFID manufacturer recently contacted us for help with their manufacturing consistency. RFID (Radio Frequency Identification) and smart labels enhance efficiency, accuracy, and convenience in a variety of...

Pressure measurement is vital for gasket design because it ensures seal integrity, helps select the right material, verifies performance, maintains safety, and optimizes the design. Some common gasket materials used in pressure-sensitive applications: Rubber: Ideal for low-pressure applications and...

Battery formation is a pivotal stage in the manufacture of batteries, determining their performance and longevity. This process involves the initial electrochemical transformation of raw materials, shaping the battery's efficiency and stability. Through controlled charge and discharge cycles, the...

Automotive Door Seal Pressure Wind, noise, and water leaks in a new vehicle can be a significant source of customer dissatisfaction, create a perception of poor quality, and cause warranty expenses. Proper adjustment of hinges and door latches while the car is in the factory and the doors are being...