Wafer Polishing Evaluation with I-Scan

Measure pressure between a semiconductor wafer and polishing head.

Wafer Polishing Evaluation with I-Scan

Wafer Polishing Pressure Measurement

 

Wafer or Chemical mechanical polishing (CMP) requires that an even surface is achieved or subsequent manufacturing steps will be adversely affected, costing your company money. The I-Scan pressure mapping system provides instantaneous insight into the pressures applied by a polishing head on a wafer during the polishing process. If uneven pressures exist, the I-Scan will display them in colorful 2-D and 3-D images. Machine adjustments can then be made and new measurements taken to ensure even pressure. The patented thin sensors easily fit in this application and minimize environmental disturbance thus measuring the true pressure pattern. Sensors are available in different shapes, are reusable, and provide accurate pressure readings. With the help of our highly qualified sales and engineering support team, each system may be configured to meet your specific needs.

 

 

Wafer Pressure Profile

Non-uniform material removed is likely due to an uneven pressure on the wafer from the polishing head - higher pressures applied on the two lobes of the polishing head

 

 

Wafer Polishing Pressure Measurement Applications

  • Identify uneven polish, worn parts, and low pressures
  • Before and after adjustment comparison
  • Machine to machine comparison
  • Reliability and validation testing

 

Benefits of Pressure Mapping

  • Improves machine set-up:
  • Save time & money
  • Minimize product waste
  • Identify low yield machines
  • Increase manufacturing yield

 

Typical Pressure Sensor Models used for Wafer Polishing

  • Sensor Model 5250
    5250
    Sensing AreaTotal
    WidthHeightSenselsSensel Density
    9.68 in.9.68 in.1,93620.7 in.2
    245.9 mm245.9 mm1,9363.2 cm2
  • Sensor Model 5315
    5315
    Sensing AreaTotal
    WidthHeightSenselsSensel Density
    19.20 in.16.80 in.2,0166.3 in.2
    487.7 mm426.7 mm2,0161.0 cm2
  • Sensor Model 6010N
    6010N
    Sensing AreaTotal
    WidthHeightSenselsSensel Density
    14.20 in.14.20 in.7,74438.4 in.2
    360.7 mm360.7 mm7,7445.9 cm2
  • Sensor Model 7101
    7101
    Sensing AreaTotal
    WidthHeightSenselsSensel Density
    19.20 in.17.60 in.8,44825.0 in.2
    487.7 mm447.0 mm8,4483.9 cm2

View all of Tekscan’s Pressure Sensors

 
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