Machine Set-up & Design using I-Scan® Pressure Measurement System

A poor quality seal produced by a packaging machine can result in large quantities of product waste for a manufacturer. This can be a result of uneven bars, low forces or worn parts in the clamp sealing assembly. The
I-Scan system has been utilized in packaging applications to help troubleshoot these mechanical problems. By adjusting the sealing forces before the start of a production run, large amounts of product waste can be avoided. The I-Scan can also be used to inspect worn parts, set up new machines, and improve overall quality control in the production area. It can also be used as an research and development tool to design improved sealing machines. Tekscan’s patented, thin-film sensors are available in different shapes, are reusable, and provide accurate pressure readings. With the help of our highly qualified sales and engineering support team, each system may be configured to meet your specific needs.
Machine Setup Application

Sealing Jaws Pressure Output Before and after pressure output of sealing jaws. Before test taken showing weak pressures on the outside (left). Adjustments are made, a second test is taken confirming a more even seal (right).

Applications

  • Identify worn parts, low forces, and uneven sealing bars
  • R&D for new machine design
  • Before and after adjustment comparison
  • Machine to machine comparison
  • Reliability and validation testing

Benefits

  • Improves machine set-up which:
    • Reduces machine set-up time
    • Minimizes product waste
    • Identifies low yield machines
    • Increases yield in manufacturing
Typical sensors used in this application
Visit our Sensor Catalog to browse our sensors.
Model #

Sensing Area
Spatial Density
5501
12.03 in x 3.24 in (305.7 mm x 82.3 mm)
6.8/in2 (1.0/cm2)
5510
12.14 in x 3.40 in (308.5 mm x 86.4 mm)
36.2/in2 (5.6/cm2)
5511
12.10 in x 3.40 in (307.3 mm x 86.4 mm)
36.4/in2 (5.6/cm2)
5570
8.36 in x 3.24in (212.3 mm x 82.3 mm)
9.7/in2 (1.5/cm2)

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