Hose Clamp Testing Using Pressure Distribution

Measure, view, and evaluate dynamic clamping pressures between a clamp and hose

Hose Clamp Testing Using Pressure Distribution

Pressure Measurement Validates Hose Clamp Design

 

Hose clamps must prevent leaks in a variety of demanding circumstances. For example, in cold temperatures, rubber hoses shrink and become brittle. When an engine is started, liquids and high pressures are generated inside the hose before the rubber has expanded. If the hose clamp does not seal well, leaks may result. Therefore a good hose clamp seal is required. With the I-Scan® pressure measurement system, you can easily instrument a hose and clamp to test various hose thicknesses, designs, materials and how they react under different variables such as temperature.

 

This information can be used to design the optimal hose clamp and to complement FEA model validation. Sensors are available in different shapes, are reusable, and provide accurate pressure readings. With the help of Tekscan's highly qualified sales and engineering support team, each system may be configured to meet your specific needs.

 

Hose Clamp Pressure Distribution

 

 Temperature change affects total clamp force and contact area for a screw hose clamp on a nipple. The clamp exhibits very high clamping pressures at room temperature and no leakage path (top left). However, at cold temperature, the clamp does not provide any seal (top right).

 

Hose Clamp Pressure Measurement Applications

  • Identify weak seals
  • R&D for clamp and hose design
  • FEA model validation testing
  • Comparative testing

 

Benefits of Pressure Mapping

  • Troubleshoot leaks
  • Design Validation
  • Optimize product performance

 

Typical Pressure Sensors used for Hose Clamp Design Validation

  • Sensor Model 4000
    4000
    Sensing AreaTotal
    WidthHeightSenselsSensel Density
    1.10 in.1.30 in.572400.0 in.2
    27.9 mm33.0 mm57262.0 cm2
  • Sensor Model 5051
    5051
    Sensing AreaTotal
    WidthHeightSenselsSensel Density
    2.20 in.2.20 in.1,936400.0 in.2
    55.9 mm55.9 mm1,93662.0 cm2
  • Sensor Model 6300
    6300
    Sensing AreaTotal
    WidthHeightSenselsSensel Density
    10.40 in.1.32 in.2,288166.7 in.2
    264.2 mm33.5 mm2,28825.8 cm2
  • Sensor Model 6900
    6900
    Sensing AreaTotal
    WidthHeightSenselsSensel Density
    0.55 in.0.55 in.121400.0 in.2
    14.0 mm14.0 mm12162.0 cm2

View all of Tekscan’s Pressure Sensors

 
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